Learn more about rust removal fiber laser cleaning machine
Fiber laser cleaning technology is new technology in these two years.It applies for the purpose of the material surface cleaning application,which is easily to be set up,operated and automated.It has no demage to the base of the material duo to the no-touch surface.No need of chemistry,water or other working medias,the equipment can be also applied for removing the resin,grease,stains,dirt,rust material,coating and paint.
For mechanical friction cleaning high cleanliness, Damage base material Chemical etching cleaning Unstressed cleaning,
Heavier pollution Fluid solid jet cleaning High frequency ultrasonic cleaning High flexibility,
For the high-cost Good cleaning effect, such as Limited size, Complex effluent treatment, and Dry workpiece.
and Laser cleaning–New technology, green and environmental
and Long-focus cleaning laser source has high surface roughness and high tolerance range of processing height on the workpiece,
Also the use of special mode laser, the high tolerance range of non-stable environment, and efficient removal of rust stains with no hurt to the base material.
Laser cleaning fully enclosed external optical path system, combined with a special mode of laser, the high-energy pulse laser collected in the surface of an object,
But for the principles of plasma blasting and by controlling the effective displacement of the laser beam to achieve cleaning.
The whole process is controlled by the computer according to the program. Laser cleaning machine for rust removal.
The laser absorption rate for metal] Based on the metal surface cleaning customized laser, according to the laser absorption rate of different wavelength of materials,
the prior art selection of 1064 nm solid-state lasers or fiber lasers, metal absorption rate of up to 30%, with special mode spot, both can effectively clean rusty,
and also protect Base metal with no damage.
Applicated industries:Metal surface derusting;Surface paint removal paint treatment;Surface oil, stains, dirt cleaning;Surface coating, coating removal;Welding surface / spray surface pretreatment;Stone surface dust and attachment removal;Rubber mold residue cleaning.
Laser power:We have 100w,200w,300w and 500w can be chose.The higher the laser power,the higher the cleaning efficiency.For <0.2mm rust or oil, 100w is enough,≥0.2mm rust,we suggest you choose 200w or higher laser power.90% of our clients choose 200w for their cleaning job.
Advantage of laser cleaning machine:
At present, there are many cleaning methods in the cleaning industry. Include mechanical cleaning, chemical cleaning and ultrasonic cleaning. However, their applications are greatly limit under the constraints of environmental protection and the requirements of the high-precision market. Because the fiber laser cleaning machine has obvious advantages in various industries.
More environmentally friendly, laser cleaning machine principle and superiority.No need to use any chemicals and cleaning fluids. The clean waste is basically solid powder, small in size, easy to store, recyclable, non-photochemical reaction, no pollution.
Good effect.No abrasive, non-contact, and no thermal effects of laser cleaning, no mechanical force on the object being cleaned, no damage to the surface of the object, no damage to the substrate, and no secondary generation.
Easy to control.The laser can transmitte through the optical fiber, cooperate with the robot to achieve long-distance operation, and can clean the complex structural parts that are difficult to reach by traditional methods. This feature also makes the safety of the operator in some dangerous places more secure.
Widely used.Laser cleaning can remove various types of contaminants on the surface of various materials, reaching a degree of cleanliness that cannot achieve by conventional cleaning. It can also selectively clean contaminants on the surface of the material without damaging the surface of the material.
Low cost.The initial investment of the laser cleaning system is high, but it can use stably for a long time, and the service life is up to 10 years. The operating cost is low, the speed is fast, the efficiency is high, the time is save, and the return on investment can be quickly obtain. In the long run, the cost ratio Traditional cleaning methods are lower
Compared with traditional cleaning methods, laser cleaning machine technology has the following advantages:
1.Laser cleaning is a selective cleaning technique that keeps the surface of the substrate intact.For different contaminants on different substrate surfaces. It can set laser parameters to selective clean the contaminants without damaging the substrate
2.The laser cleaning waste is basically solid powder, small in size, easy to store. And basically does not cause pollution to the environment. It’s a “green” cleaning process.
3,Laser cleaning is a kind of non-contact processing, which can easily realize long-distance operation.When combined with robot or manipulator, it can clean parts that traditional methods are not easy to reach.
4.laser cleaning can remove different types of pollutants on the surface of various materials to achieve a high degree of cleanliness. It including dust, mud, rust, paint, oil, etc.
5.Laser cleaning technology is a non-contact cleaning technology. Compared with traditional cleaning methods.It can clean a variety of surface contaminants, has minimal environmental pollution, and can not harm the substrate.At present, this method has become an important supplement and extension of traditional cleaning methods.
6.Easy to install, control and automate. Simple operation, power on, open the device, can be cleaned without chemical reagent, no medium, no dust, no water, auto focus, surface cleaning, high surface
cleanliness, clear the surface resin Oil, stains, dirt, embroidering, coating, plating, paint.
7. Laser cleaning machine can remove various types of contaminants on the surface of various materials to achieve cleanliness that cannot be achieved by conventional cleaning. Moreover, it is also possible to selectively clean the surface of the material without damaging the surface of the material;
8. Fully enclosed external light path system, combined with special mode laser, gathers high-energy pulsed laser on the surface of cleaning object, with plasma blasting, high-energy pulse excitation vaporization and complex photochemical reaction, and realizes the effective displacement of laser beam Highly accurate cleaning.
9. Laser cleaning machine is a kind of “green” cleaning method. It does not need to use any chemicals and cleaning liquid. The washed waste is basically solid powder, small in size, easy to store, recyclable, and can easily solve chemical cleaning belt. Environmental pollution problems;
10. Easy to automate working with robotic laser head;Laser cleaning efficiency is high, saving time;Laser cleaning machine is maintenance-free, power-saving, high precision and stability, and extremely fast.so Laser cleaning machines are widely used in the assembly of components, welding surface pre-treatment, metal surface stripping (full surface stripping or stripping of specified parts) and cleaning of various industrial products or molds. The design of each configuration has consistently stable performance and, therefore, requires little maintenance. Easy to install, control and automate.
Plug in the socket and open the device to perform chemical-free, medium-free, dust-free, water-free cleaning:
Small area cleaning and stripping treatment;
Welding surface pretreatment and Online cleaning of the food industry; Printing roller cleaning and Monument restoration;
Rust/oxide removal;Paint stripping on the entire surface or at a specified location and Paint stripping inspection;
Remove oxides, oil, grease and production residues and Mold cleaning;
Welding surface pre-treatment;Roughening of the metal surface and Natural rock cleaning;
Metal and glass surface coating removal and Full surface paint stripping;
Pre-coating surface treatment and Pre-treatment for improving the adhesion of the welded surface;
Large mold cleaning;New construction of solder joint preparation and Roughening of the metal surface;
Rapid dust removal / oxides, oil, grease and production residues;Industrial, military and shipbuilding – high-speed cleaning of product coatings;
High-speed cleaning of coatings for NDT welding inspection and Nuclear radiation cleaning.