Fiber Laser Cleaning Machine
Fiber laser cleaning machine has the characteristics of cleaner, non-contact, efficient and flexible, and suitable for various materials.
As China’s environmental protection regulations become more stringent, people’s awareness of environmental protection is also increasing.
Many shortcomings of the traditional cleaning industry are becoming more and more obvious, especially pollution.
We think that it is the most environmentally friendly and effective solution.
And laser cleaning machine can solve the problems that we cannot solve by traditional cleaning methods.
The laser cleaning machine mainly uses the characteristics of high energy, high repetition rate and high power of the laser.
Comparing with traditional cleaning methods,laser cleaning machine has many advantages.
Such as non-contact, no brushing, no pollutant emission and wide applicability.
People consider it to be the most reliable and effective “cleaner”.
Besides,it has cleaned in weapons and equipment.
Cultural relics protection, precision parts maintenance, flying aircraft, orbital locomotives play an important role.
First: Working principle of fiber laser cleaning machine:
The laser cleaning machine is a new type of equipment based on the interaction effect of laser and material. It is different from the traditional mechanical cleaning methods in the past. It can effectively remove the surface attachments or surface coatings at a high speed, without any damage to the CFC during the work Organic solvent, zero pollution, no noise, harmless to human body and environment.
Second: Application field
Laser cleaning machine has the functions of metal surface rust removal, surface paint and paint stripping treatment, surface oil, stain, dirt cleaning, surface coating, coating removal, and rubber mold residue cleaning.
It is widely used in shipbuilding, auto parts, and rubber molds, High-end machine tools, tire molds, track, environmental protection industry, weapon equipment industry, nuclear power industry and other industries.
Third: Features:
First: No grinding and non-contact cleaning to avoid secondary pollution.
Second: High cleaning accuracy and strong controllability.
Third: No consumables, strong environmental protection.
Fourth: The operation is simple, and it can be energized. It can be hand-held or cooperated with a robot to realize automatic cleaning.
Fifth: High cleaning efficiency saves time.
Sixth: One-time investment, economical and efficient.
What are the advantages?
1. Firstly,Rust removal fiber laser cleaning is an indirect contact processing. It can be transmitted through optical fiber, combined with robot or manipulator, easy to achieve long-distance and hand hold operation, now it is an excellent choice for cleaning and maintenance of ships, aircraft, weapons and equipment.
2. Secondly,In addition to rust removal, fiber laser cleaning machine can also clean different types of pollutants on the surface of various materials to achieve high cleanliness, which is a new application of surface engineering treatment.
3. Thirdly,Laser cleaning machine does not need chemical solution to remove rust. And has no environmental pollution caused by chemical cleaning. which is a new technology, process and method to replace pickling and phosphating.
4. Forthly,After rust removal and cleaning by fiber laser cleaning machine. The waste forms solid powder, which is small in volume and easy to handle. The power does not cause further pollution to the environment. It is green and environmental protection. It is the reform and development trend of industrial cleaning.
5.Finally, The laser cleaning machine can be used stably for a long time, without consumable materials, use less electricity, low maintenance and operation costs. And can be put into infinite circulation at one time.
6.Environmental protection advantages: Laser cleaning is a “green” cleaning method. It does not need to use any chemicals and cleaning fluids. The cleaned waste is basically solid powder, small in size, easy to store, recyclable, no photochemical reaction, no Will produce pollution. It can easily solve the environmental pollution problem caused by chemical cleaning. Often one exhaust fan can solve the problem of waste generated by cleaning.
7.Effect advantages: The traditional cleaning method is often contact cleaning, which has mechanical force on the surface of the cleaning object, damages the surface of the object or the cleaning medium adheres to the surface of the object to be cleaned, and cannot be removed, resulting in secondary pollution. Grinding and non-contact, no thermal effect will not damage the substrate, so that these problems can be easily solved.
8.Control advantages: The laser can be transmitted through optical fiber, cooperate with robots and robots to easily realize remote operation, and can clean parts that are not easily reached by traditional methods. This can ensure the safety of personnel when used in some dangerous places.
9.Convenient advantage: Laser cleaning can remove various types of contaminants on the surface of various materials to achieve a cleanliness that cannot be achieved by conventional cleaning. It can also selectively clean the contaminants on the material surface without damaging the material surface.
10.Cost advantages: Laser cleaning is fast, efficient, and time-saving; although the initial one-time investment is relatively high when purchasing a laser cleaning system, the cleaning system can be used stably for a long time, with low operating costs, and more importantly, it can be easily automated.
Laser cleaning machine principle and superiority
Thermal expansion effect:
That is, the difference in absorption coefficient of a certain wavelength of laser energy between the substrate and surface contaminants. Its use to cause the substrate material and surface dirt to absorb energy to generate thermal expansion. When the expansion force of the dirt is greater than the adsorption force of the dirt on the substrate. The dirt will separate from the object surface.
Photolysis or phase change of molecules:
The laser can achieve a high concentration of energy in time and space. The focuse laser beam can generate high temperatures of thousands of degrees or even tens of thousands of degrees near the focus. It causing the dirt to evaporate, vaporize, or decompose instantly.
Vibration of laser pulse:
The surface to clean is irradiat with a high-frequency pulsed laser, and the laser beam can generate ultrasonic vibration on the solid surface to generate mechanical resonance to vibrate the dirt layer or condensate.
Advantages of laser cleaning:
More environmentally friendly, laser cleaning machine principle and superiority
No need to use any chemicals and cleaning fluids. The clean waste is basically solid powder, small in size, easy to store, recyclable, non-photochemical reaction, no pollution.
Good effect
No abrasive, non-contact, and no thermal effects of laser cleaning, no mechanical force on the object being cleaned, no damage to the surface of the object, no damage to the substrate, and no secondary generation
Easy to control
The laser can transmitte through the optical fiber, cooperate with the robot to achieve long-distance operation, and can clean the complex structural parts that are difficult to reach by traditional methods. This feature also makes the safety of the operator in some dangerous places more secure.
Widely used
Laser cleaning can remove various types of contaminants on the surface of various materials, reaching a degree of cleanliness that cannot achieve by conventional cleaning. It can also selectively clean contaminants on the surface of the material without damaging the surface of the material.
Low cost
The initial investment of the laser cleaning system is high, but it can use stably for a long time, and the service life is up to 10 years. The operating cost is low, the speed is fast, the efficiency is high, the time is save, and the return on investment can be quickly obtain. In the long run, the cost ratio Traditional cleaning methods are lower.
The laser cleaning machine uses a high-energy density laser beam to irradiate the surface of the workpiece to instantly evaporate or peel off the dirt, rust or coating on the surface, so as to achieve a clean, green, energy-saving and efficient industrial tool. The actual application can quickly remove paint, Rust removal, removal of oxides, oil stains, oil stains and product residues, restoration and preservation of historical cultural relics, etc. The laser cleaning machine effectively removes the adhesion or surface coating on the surface of the cleaning object at a high speed, so as to achieve a clean process.
Cleaning method of laser cleaning machine:
1. Laser cleaning is a “green” cleaning method. It does not need to use any chemicals and cleaning fluids. The cleaned waste is basically solid powder, small in size, easy to store, recyclable, and can easily solve chemical cleaning belts. The environmental pollution problem.
2. The traditional cleaning method is often contact cleaning, which has mechanical force on the surface of the cleaning object, damages the surface of the object or the cleaning medium adheres to the surface of the object to be cleaned, and cannot be removed, resulting in secondary pollution. Laser cleaning has no grinding And non-contact makes these problems easy to solve.
3. The laser can be transmitted through optical fiber, coordinated with robots and robots, to conveniently realize remote operation, and can clean parts that are not easily reached by traditional methods. This can ensure the safety of personnel when used in some dangerous places.
4. Laser cleaning can remove various types of pollutants on the surface of various materials to achieve a cleanliness that cannot be achieved by conventional cleaning. It can also selectively clean the contaminants on the material surface without damaging the material surface.
5. Laser cleaning has high efficiency and save time.
6. Although the initial investment of laser cleaning system is relatively high, the cleaning system can be used stably for a long time and the operating cost is low.
Features of laser cleaning machine:
1. High efficiency and environmental protection, no chemical pollution.
2. Easy to operate, no need to disassemble and transport molds.
3. Almost no damage to the substrate surface.
4. No consumables ready to use.
5. Adjustable laser parameters, suitable for a variety of environments, better results.